Cobalt and Nickel Alloys: High-Performance Materials for Serious Applications

Cobalt and Nickel Alloys: High-Performance Materials for Serious Applications

In the world of precision manufacturing, not all metals are created equal. For high-stress, high-temperature, and corrosive environments, cobalt and nickel alloys can be the materials of choice. At Custom Precision Technologies (CPT), we frequently work with these advanced alloys to meet the rigorous demands of industries like aerospace, defense, and marine.

This article explores:

  • What cobalt and nickel alloys are

  • Their key properties and applications

  • How CPT supports fabrication and processing

  • Why they matter for your next project

What Are Cobalt and Nickel Alloys?

Cobalt Alloys

Cobalt-based alloys are engineered for exceptional wear resistance, high-temperature strength, and corrosion resistance. The most well-known family of cobalt alloys is Stellite®, which includes various compositions for specific performance needs.

Common Cobalt Alloys Include:

  • Stellite 6: Excellent wear and corrosion resistance

  • L-605 (Alloy 25): High-strength aerospace alloy

  • F-90: Used in orthopedic implants

Nickel Alloys

Nickel alloys are renowned for their heat resistance, oxidation resistance, and mechanical strength, especially under extreme conditions. These alloys are often used in jet engines, turbines, and chemical processing.

Popular Nickel Alloys:

  • Inconel® (Alloys 625, 718): High-temperature strength and corrosion resistance

  • Monel® (Alloy 400): Excellent seawater resistance

  • Hastelloy® (C-276, C-22): Superior chemical resistance

Key Properties That Make These Alloys Stand Out

Property Cobalt Alloys Nickel Alloys
High-Temperature Strength ★★★★★ ★★★★★
Corrosion Resistance ★★★★☆ ★★★★★
Wear Resistance ★★★★★ ★★★★☆
Biocompatibility ★★★★★ ★★★☆☆
Machinability ★★★☆☆ ★★☆☆☆

Common Applications by Industry

Aerospace

  • Nickel Alloys: Turbine blades, engine components, fasteners

  • Cobalt Alloys: High-wear components in engines and fuel systems

Marine

  • Nickel Alloys: Pumps, valves, and exhaust systems for saltwater environments

  • Cobalt Alloys: Wear-resistant bushings and impellers

Defense

  • Both: Armor components, heat shields, jet propulsion systems

How CPT Supports These Materials

At CPT, we are equipped to handle these materials through:

  • Waterjet Cutting: Effective for harder metals without introducing heat distortion

  • Laser Cutting: Precision tolerances for thin-gauge sheets (nickel alloys especially)

  • Welding & Forming: Certified techniques to maintain structural integrity in exotic alloys

Contact CPT for Your Alloy Project

Need a quote for a nickel alloy bracket, a cobalt bushing, or marine-grade exhaust flange? CPT is ready to help.

CPT works with both Hastelloy and Inconel. Contact us today at 954-975-5518 or visit our website to learn more.

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Custom Precision Technologies (CPT), located in Pompano Beach, serves South Florida customers in their metal fabrication and prototyping needs. Conveniently located in Broward County, CPT offers its cutting and fabrication services to a wide range of companies in the Tri-County Area: Dade, Broward, and Palm Beach, as well as the rest of the US.

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